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A farmer delivered freshly harvested rubber latex from his plantation to promote at Ban Phraek Ha Agricultural Cooperative in Phatthalung's Khuan Khanun District. When it arrived, the staff of the co-op weighed the milky liquid, checked its concentrate in a small laboratory, and paid the farmer.

"i love the co-op gadget. As a member of the co-op, i can promote my field rubber latex to them every day. youngsters they pay me the market rate, i am definite that i am not cheated since the digital scale gives the true weight, and the way they measure the latex concentrate is accountable," pointed out Phan Thongkhao. Now in his 70s, the farmer looked at his one hundred seventy baht income while sipping coffee and eating rambutan at the co-op espresso nook.

Phan, who has been a rubber farmer for greater than 40 years, struggles to make ends meet, similar to different rubber farmers, besides the fact that children herbal rubber is likely one of the nation's bread-and-butter exports. Thailand has been the world's biggest herbal rubber agency on account that 1991, based on the Board of funding.

last year, over four million tonnes of herbal rubber became produced within the nation, most of it for export. The rubber generated about 142 billion baht, accounting for of the realm's total natural latex production, leading opponents like Indonesia, Malaysia and Vietnam. Yet farmers who develop rubber bushes for latex have been suffering from low expenditures. The cabinet is planning to launch the rate-guarantee scheme at 60 baht per kilo, in comparison to the existing regular market cost of 39 baht per kilo.

youngsters, the executive programme isn't the correct answer. One farmer says that if rubber farmers comprehend how to add price via creating their own branded items as an alternative of promoting natural rubber latex, they could have greater income with out looking forward to the government's assist.

Anun Junrat is the person who desired to support his community. He established Ban Phraek Ha Agricultural Cooperative in 2015 with a purpose to open a latex factory. unlike other latex factories, which produce either latex focus or latex pillows, the facility in Ban Phraek Ha is a one-stop service. As of now, it is the only latex manufacturing unit in Thailand that provides a full creation manner together with making latex focus and items in one area.

The co-op has greater than 300 members, or half of all rubber farmers in the provinces. The plant produces latex pillows and mattresses below its Talung Latex manufacturer. it's also an usual device manufacturer (OEM) for yet another five companies. The product highlights are white shade, much less chemical odour and delicate texture. because of a research group from the country wide Science expertise construction agency (NSTDA), they have more advantageous the product first-class and dealing atmosphere, and shortened creation time and value.

Pillows are left to dry after being faraway from the oven. The countrywide Science technology building company

RECEIVING economic WINDFALL

back in 2013, the head of the Agricultural Extension's Phatthalung workplace had a plan to help rubber farmers by using having a one-cease manufacturing unit, starting from purchasing herbal rubber without delay from farmers, stocking the latex, and producing latex focus. The venture bought approval in 2014 with a price range of 34 million baht. The authority selected to work with the strongest farmer neighborhood was Phanom Wang Agricultural Cooperative in Khuan Khanun district. The difficulty changed into that the assignment didn't move the public hearing, as rubber farmers in Phanom Wang did not want a factory in their yard.

Anun, who turned into the deputy manager of the co-op at the moment, studied the task. He noticed it as a "golden possibility" to help rubber farmers in his hometown. He sought information from the group leader of Ban Phraek Ha, observed about 10km from Phanom Wang. The chief supported his concept.

"There turned into no such venture within the Kingdom that could completely help the rubber farmers from the beginning to finish of items like this one," said Anun, adding it become an immense govt investment hardly seen in his lifetime, so he took the probability.

Anun registered the Ban Phraek Ha Agricultural Cooperative with 50 individuals in 2015. He asked one member to enable the co-op to personal a ten rai plot of land on the rubber plantation with a view to use the land to practice for a personal loan to construct a manufacturing facility. The machines were installation in late 2016, however no person knew a way to operate them.

beginning with a number of workforce, Anun realized generally through trial and error all the way through the primary half of 2017. however they correctly produced latex pillows, they had been not blissful with the best and didn't yet recognize the way to make latex focus.

"we're the rubber farmers. We comprehend how to develop rubber timber and get the sap, however no longer to make latex focus for products," he observed.

The co-op contacted the country wide Science know-how construction agency (NSTDA) for assist. a first research team visited the plant in the middle of 2017. at the moment, the plant expanded to 30 group of workers. The research group informed them in a way to make latex concentrate except the co-op all started deciding to buy herbal rubber at once from its farmer participants.

even though it gave the impression that the co-op could run the entire technique of a latex pillow company, Anun knew that he might make it more advantageous.

"Our latex pillows seem like these of different suppliers or imported items -- I need to discover a new selling element," he pointed out.

a brand new pillow case with natural-color artwork. Karnjana Karnjanatawe

INTRODUCING a new formulation

Making a latex pillow or mattress usually requires practically a month. It starts from gathering fresh herbal latex from farmers, spinning out water from the rubber content, making latex concentrate, getting older it, after which turning it into latex foam for pillows or mattresses.

in the process of latex focus and maturation, chemical additives like ammonia, zinc oxide (ZnO) and tetramethylthiuram disulphide (TMTD) are used as preservatives.

To hold rubber latex from being spoiled, it wants of ammonia per complete weight. Ammonia is a colourless, totally tense gasoline with a suffocating and pungent odour. exposure to the ammonia even in lower concentrations can cause coughing along with nose, throat, eye and epidermis infection.

"workers in rubber plant life have direct contact with ammonia every day. It can make them in poor health in the future," pointed out Chaveewan Kongkaew, the essential researcher of the countrywide metallic and substances technology core (Mtec) operated below NSTDA.

She and her team created a new method to reduce using ammonia through half, or right down to whereas nevertheless preserving the ZnO and TMTD at

They name the new latex concentrate ParaFIT. "Para" short for yang para, or "rubber latex" in Thai, and "healthy" stands for Foam Innovation of Thailand.

"ParaFIT is an extremely-low ammonia-latex concentrate. it might probably support enhance the working environment, that will advantage the health of employees," talked about Chaveewan.

About two years in the past, when the company of constructing latex pillows all started to growth, the crew looked for a factory that might improvement from the new method.

"We selected to work with Ban Phraek Ha Agricultural Cooperative as a result of their manufacturing unit has a complete production line. We also want our R&D to benefit native communities, now not a personal enterprise," she noted.

In a year-and-a-half, the research crew visited the manufacturing facility about 10 times. each time, they spent about every week. during the first few visits, they adjusted the formulation and steadily knowledgeable the manufacturing unit staff unless they might have the ability to produce ParaFIT and perfect their products.

"ParaFIT can shorten the maturation time of latex concentrate from 21-25 days right down to 1-three days. When the time for ageing latex is shorter, it helps cut back fees and storage space," stated Anun, including that ParaFIT can aid shop at the least three million baht for each and every production batch.

"When the maturation time is short, it additionally advantages the colour of latex foam. Our pillows and mattresses are snowy white, no longer the eggshell color of usual latex pillows. The products also don't have the disagreeable odor of chemical compounds, because when we use little of the additives, they're all washed away during the construction process," said Anun.

The manufacturing unit has also carried out a water-medicine system to recycle water for vegetation.

Milky latex liquid is poured into a mattress mildew. image courtesy of The countrywide Science know-how development company

BEING A getting to know CENTRE

The demand for latex pillows has elevated globally due to a rising cognizance of the fitness advantages. it is estimated that the market, which turned into valued at about billion baht in 2018, will develop every year from 2019-25.

For Thailand, the greatest marketplace for latex-pillow purchasers is China. despite the fact the Talung Latex company of Ban Phraek Ha Agricultural Cooperative has not yet exported its own products, some of its OEM partners do. "we will invest more to upgrade our factory to meet each local and international requisites, in order that we can have direct contracts to supply latex pillows and mattresses for export," stated Anun.

all through this time, Anun has opened the manufacturing facility as a gaining knowledge of centre. He has acquired guests from many parts of Thailand, some neighbouring nations, and also from China.

He can show each process to those that have an interest, primarily agricultural co-ops. At current, Ban Phraek Ha Agricultural Cooperative has the potential to supply 400 latex pillows and six king-size mattresses a day. The items have three tiers of firmness. The softest one is like a nice sponge.

"once, I acquired visitors from China. They put a fresh egg on my mattress and sat on it. The egg did not crack. it's the style the shoppers tested the softness, and we passed," he talked about.

in the future, Anun plans to increase the ParaFIT creation capability from 2 tonnes to 8 tonnes, opening more possibility for farmers to promote their herbal rubber to the co-op. New pillow moulds might be introduced to create greater product selections.

"Our manufacturing unit has come this a long way due to the assist of the NSTDA. devoid of the analysis group, we were like untrained opponents. Working with the researchers, they're like our coaches. They support form our concepts and make our products stronger and safer. I do not know what is going to lie ahead, however i do know if I continue on this path, our manufacturing facility will break even within the subsequent two years," he talked about.

each and every pillow is pressed to get rid of water after being washed. pictures: Karnjana Karnjanatawe

Pillows are spun within the machine except well-nigh dry. Karnjana Karnjanatawe

The research crew comprises, from left, Suriyakamon Montha, Julathep Kajornchaiyakul (Mtec govt director), Chaveewan Kongkaew (analysis fundamental) and Piyada Suwandittakul. The country wide Science know-how construction company

Chaveewan Kongkaew, centre, works with staff at the factory. The country wide Science know-how development company

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