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Saguenay Foundry is proud to introduce Nopatech™, a progressive sand moulding technology.
Nopatech™ offers you complete freedom in your casting purchases. Moulds with out patterns make rapid prototyping a breeze, brief production runs aggressive and replacing important castings faster than you notion possible.
Going without delay from CAD to solid skips the pattern fabrication and saves you hundreds of bucks.
With the assist of Nopatech™, Saguenay Foundry can produce ductile & grey iron castings from 200 to 10,000 pounds within the quickest manner viable without compromising high-quality.The Nopatech method
Nopatech™ is a nine-axis machining tool certainly designed to computer no-bake sand moulds without delay. This know-how allows for us to supply custom-made iron castings with none pattern.
by using excessive precision equipment established on a 9-axis machining device, we will produce moulds for practically any half, whether symmetrical or no longer, small or massive, elementary or advanced, and offer a top quality surface conclude that can be very competitive with natural pattern-made moulds.
The expertise is additionally the most beneficial option to do pressing castings on the grounds that it may possibly have a cast half shipped an awful lot quicker than all of the alternatives, being faster than weldments or foam patterns.
We without problems use the drawings that you'll deliver and very nearly add machining stock and a suitable gating gadget. one in every of our technicians will then convert this 3D drawing to machining instructions. a number of hours later, a sand mould may be able to be assembled after which poured via our personnel.Nopatech excellent
Nopatech™ doesn’t compromise on fine, saving on can charge and time by suppressing sample fabrication, making certain the continuation of the usual we now have done in the past.
Nopatech™ achieves the equal nice stage as ordinary castings at a fraction of the startup can charge.
Saguenay Foundry has always been proud to offer constant castings at competitive expenses. besides the fact that children this new method is extremely quickly, it doesn’t compromise first-rate as a result of time is won by way of suppressing sample fabrication totally, which might soak up to 8 weeks.
We use raw substances of terrific fine and we implement strict supervision of the entire procedures required for a pretty good conclude product, from sand and iron first-class to painting and machining.
The Nopatech™ procedure itself can reach a 500 RMS surface finish which competitors a sand mildew made with a new sample and even surpasses many ancient patterns, which receives worn, decreasing the first-class of the “as forged” surface conclude. At Saguenay Foundry, we comprehend that consistency is the key and Nopatech™ will enforce this vision.Nopatech Capabilities
Nopatech™ can do every castings that we are able to do with general patterns. This potential materials that are as complicated and as massive. The precision compares favorably to timber sample, as does the surface finish.
additionally, we can now and again decrease cost for some small castings by producing dissimilar impressions that could be at a prohibitive charge if they were made with a regular pattern.Prototyping
Nopatech™ is a revolution for the R&D branch. with the aid of disposing of sample fabrication, every prototype may be produced practically as fast as your group can design, at a fraction of the regular cost.
immediate feedback is a dream that is terribly far from the reality of our industry. a new casting generally requires anyplace from eight to 16 weeks of construction, so each and every new conception items a excessive chance which you may be reluctant to take; you cannot find the money for to lose 4 months of development on a failed product. Nor do you are looking to be caught with a pattern that didn’t work out.
greater regularly than not, you may opt for a more conservative avenue to in the reduction of the chance of a fail effort, identifying small, incremental alterations over radical but might be progressive ones. you're totally mindful that by using doing so, you reduce tremendously the liberty required for a true step forward with a purpose to carry you to the front of your field, but the choice changed into all the time too elaborate to face.
Nopatech™ will dispose of this quandary with the aid of suppressing the need to fabricate a sample. this may shop heaps of dollars and, even more importantly, will prevent complete weeks on your agenda. These weeks will can help you do more iterations and bring new and more advantageous applied sciences to the market, faster than ever. This, greater than anything, will set you other than your rivals and confirm an excellent future for your company.Servicing
Servicing vital iron castings with Nopatech™ presents you what you want most when production is halted by way of a damaged gadget: a really quick birth of a fresh part so that you can not damage once more in days, but will last so long as the historical part.
With drawings or the old, damaged half, we will produce a substitute for servicing your crucial machine
In these days’s world, which you can’t have the funds for construction losses or long breakdowns brought about with the aid of a damaged machine. When the trigger is an iron casting, it will probably rapidly develop into a nightmare. Replacements can take weeks or months forcing you to restore “ as ideal as which you can “ frequently neglecting health and safeguard concerns and never getting the equal productiveness as the customary part.
Nopatech™ brings a brand new answer to this problem. with ease give us the CAD drawing and a few hours later our state of the artwork process should be machining a sand mildew that we will fill with the appropriate material. as soon as the casting is shaken out of the mould, we will also give machining and warmth treating in a timely manner, bringing you lower back on line in a list time.
to complement our extremely quickly production of 1-off castings, our group of engineers and technicians can recreate a drawing from the damaged part itself, enabling us to reproduce a discontinued casting that no longer have drawings. we are able to do the equal for every other castings, with the authorization of the OEM.excellent answer for brief production Runs
When coping with brief construction runs, you never acquired your money’s worth because so a whole lot of it goes into pattern fabrication. Nopatech™ solves this difficulty through disposing of many of the initial investment when it can't be amortized over a large quantity of construction.
sometimes, you were able to save some money on primary castings with the aid of moulding with foam patterns. Most times though, you needed to choose between an expansive wood sample and weldments, forcing you to compromise on fine to store just a few days and a few funds.
With Nopatech™, you are going to not ever once more face this quandary considering the fact that our technology offers the entire benefits of forged elements without the drawbacks. we are able to now ship a custom-made CGI, grey or ductile iron casting even faster than weldments, with a notably leaner creation.
The half will nonetheless retain the excessive best degree that can also be anticipated of a casting moulded from a standard timber pattern, at a fraction of the charge. it'll additionally maintain the liberty it's the hallmark of a casting: a finish product with an best weight distribution, an unparalleled structural integrity and the abilities for amazing complexity, with adaptations of area thickness or some other design requirement.Demonstration - Pillow Blocks in 10 Days
Two of these pillow blocks were produced for our customer, without sample in multiple impressions. It took only one week and a half from order to transport, together with an annealing treatment. Watch the video to peer how.
This tips has been sourced, reviewed and adapted from materials offered by Fonderie Saguenay.
For greater counsel on this supply, please discuss with Fonderie Saguenay.